Durant Stuff

11/12/06

 

 

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Click on any of the headings below to go to that topic!!!!!!

My Car

Story behind the 4-07 - a longish read,  but a good read.

I'll beg, borrow or steal to get these ... pay cash too!!! ... <G>

Replace Differential Pinion Seal - step by step procedure to replace the original felt seal with a modern neoprene seal.

Modern Air Filter - the fact that I didn't have an air filter on an engine that was being used as a "driver", prompted me to make this fire wall mounted air filter which should extend the life of the engine AND reduce the noise from under the hood.

My Car

My Durant is a 1930 Model 4-07.  It is a 4 door sedan (the rear doors are suicide doors) powered by a Continental W8 4 cylinder L-head engine which produces 52 H.P. at 2800 r.p.m. with a 3 speed manual transmission, shifter on the floor.  When I say manual, I mean manual, the sliding gears are straight cut with no synchromesh.  Have you ever heard of double clutching?  If you haven't, well, you'll hear about it ...LOL!!!!!

The four wheel brakes on the car are the mechanical type, shoes inside a drum, operated by linkage and cables using a system known as "Steeldraulic".

The car was made in Leaside, Ontario, Canada, which has now been swallowed up by Toronto.  The factory that it was made in was just demolished to make way for a new Home Depot etc..

To see pictures of my car, CLICK HERE!!!

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An Entirely New Line
The Durant Four Cylinder "4-07"
By Harvey Frid
(This article first appeared in the February 1980 issue of The Registry)

In August 1929, Durant Motors announced the line-up for the 1930 model year. It was no surprise that the existing models, the 4 cylinder model 40, and the six cylinder models 60, 63, 66 and 70 would be continued for another year. It was also not unusual for Durant executives to change their mind.

Automotive Industries announced on January 4, 1930; "Instead of five chassis models which were offered by Durant Motors in the past, only two will be built in 1930. Both are sixes."

 The Complete Encyclopedia of Motor Cars echoed this statement; "Another new line was brought out in 1930, and the 4 cylinder car was dropped."

With the Great Depression taking a stronger hold on the nation, and Durant Motors suffering from financial problems already, it seems hard to believe that the 4 cylinder car that carried the company through lean years would be dropped. It apparently was not the intention of Durant Motors to build a 4 cylinder car in 1930. No one knows the reasoning behind this, but by April 1930, these plans had changed, and Durant announced a 4 cylinder car to be built utilizing the 614 chassis and body but equipped with a 4 cylinder Continental W8 engine.

The W8 engine was borrowed from the commercial Rugby truck line and installed in the standard 6-14 model car. The new engine developed 49 H.P. at 2350 R.P.M. Two new holes in the frame for the front engine mounts, and a longer fan hub were all that was needed. The engine bolted to the standard three speed transmission and everything else was the same. The 4.40 gear ratio in the 6-14 was changed to a 3.90 in the new model-407. The 2800 lb standard sedan cruised effortlessly at 50-60 mph.

The 407 was available in several body styles with wood wheels as standard equipment. Wire wheels were optional and will be discussed later. The model can easily be distinguished by the louvered hood, the one styling change from the 6-14 model with the "spear" hood.

The model 407 was not a regular production car but rather built only on order. Most of the 407's were built at Leaside, but a few are known to have been built in the Oakland plant.

No announcement was made of the model change as was usually the case in August of each year. Frederick Hayes had announced at the beginning of 1930 that Durant Motors would no longer announce new models, requiring expensive retooling for each new model year, but would instead, make necessary changes to the existing line to update it as needed. Hayes resigned as President of Durant Motors on August 8, 1930.

With no fanfare, the 407 was carried into 1931 production. In the US operation, the California plant offered the model 610 which was the same as the model 407. This model was announced on September 23, 1930. In late November, Durant Motors announced the addition of the "pullman" attachment which would be available on the US model 610 and the 6 cylinder model 612 which had been introduced a month earlier. With this addition, the 407 and 610 were no longer the same car, but the only change was the front seat, which would lower into a bed on the model 610.

Production continued unchanged until approximately April 1931, when the model 407 was dropped for good from the Durant line. This was one of the changes made by Canadian management which had recently taken over the Durant factory at Leaside after Durant Motors of Michigan defaulted on a loan which had the Canadian factory at Leaside as collateral. In the US, the model 610 was also dropped about the same time.

THE 407 DELUXE SEDAN
The 407 deluxe sedan was a special order model built by Durant Motors of Canada Ltd., and does not appear in any 407 sales literature. It was produced to meet the demand of a limited number of clients who were not convinced that engines other than four cylinders, would withstand rugged service. The principle customers were well to-do farmers who wanted a four cylinder prestige car. Ford, Plymouth and Whippet, the only other four cylinder cars, were smaller and lighter, and could not meet the demands of these well-to-do farmers.

Since the 407 and 6-14 Durant's for 1930-31 used the same body shell, frame and running gear, it was a relatively simple matter to install the Continental W8 engine in the 6-14 deluxe sedan.

Every Durant deluxe feature was included: stone guard, front and rear carpeting, dual tail lights, chrome plated Klaxon horn mounted under the left headlight, fender mounted parking lamps and trunk rack. These deluxe items increased the curb weight by 400 lbs to approximately 3200-lbs. To compensate for the added weight, the larger wire wheels from the model 6-17 were installed. Of a production of approximately 20 cars with the deluxe equipment, this is believed to be the only one existing. Several standard 407's were converted after delivery, most using the smaller wheels from the model 6-14. This is one way of telling if the car is truly a deluxe.

SPECIFICATIONS Engine-4-cylinder, mountings cushioned in rubber, "L" head. Bore 3 7/8, stroke 4 ¼" , 24.03 horsepower, N.A.C.C. rating, 49 brake horsepower at 2300 r.p.m. Interchangeable main bearings, bronze-backed, babbit lined. PYRODYNE non-detonating cylinder head. ISOMETRIC aluminum alloy invar strut pistons. Force feed lubrication Camshaft driven by silent chain.

Cooling-Tubular radiator, capacity 11 2/3 quarts. Large centrifugal water pump near rear of block. Thermostat controls engine temperature.

Fuel System-10-gallon gasoline tank at rear of chassis. Electric gasoline gauge on dash. Fuel pump to plain tube, high-power carburetor. Manifold hot spot. Gasoline filter.

Electric System-6-volt, 2-unit electric system. Distributor has manual and- automatic Spark control mounted above engine. Depressible beam headlights.

Clutch- Mounted with engine and transmission to form unit power plant. Multiple spring, single dry plate type with rubber insulated center, adjustable.

Transmission-Selective, sliding gear type. Three speeds forward, one reverse.

Drive- Hotchkiss drive. Power plant, propeller shaft and pinion Shaft in straight line when car is loaded. Two all-metal universal joints.

Rear Axle- Semi-floating 8-bearing type. All tapered roller bearings. Special 2-bearing arrangement receives wheel thrust at axle ends.

Front Axle- Reverse Elliot type. Drop-forged, heat-treated I-beam. Tapered roller bearings for wheels. Steering pivots have ball-thrust bearings. Ball joints for all steering linkage. Worm and sector steering gear with tapered roller thrust bearings.

Brakes-"Steeldraulic" 4-wheel, internal expanding type.

Standard Equipment-Includes electric temperature indicator and gasoline gauge, speedometer, ammeter, oil gauge, pull controls for Spark, throttle and choke. Coincidental ignition and coil lock, foot pedal headlight control, rear view mirror, automatic windshield wiper, chromium plating on bright finished exterior hardware.

Equipment on Standard models does not include bumpers and bumperettes.

De Luxe Equipment -Sedan and Coupe models are available with De Luxe equipment at additional cost.

The above article was downloaded from the DMAC web site

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There are many little items that I would like to find to make my 4-07 more complete.  This picture shows a set of dash spears that I am missing, plus, my steering wheel is badly broken up.  If you have either of these two items which I could purchase, let me know through the Feedback Page!!!!

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Differential Pinion Seal – 1930 Durant 4-07

 Figure 1 shows the problem.  Advantage?  Undercoats your fuel tank.  Disadvantage?  Eats holes in your neighbour’s asphalt.  Cure?  Replace the old felt seal with a modern neoprene seal!!!!!

 

Before removing the drive shaft, mark the pinion flange and the drive shaft for original re-assembly.  The seal could be replaced with the pinion in the differential carrier, but it is much easier to work with the pinion carrier up on the workbench.  It’s as simple as removing the four bolts holding the carrier onto the differential carrier.  Use a criss-cross pattern to loosen and remove the bolts.  No problem with oil leaking out once the bolts are loose, but have a catch can handy just in case the oil level is high.  If you see a gasket that wants to hang up as you remove the pinion carrier, be careful and try to keep the gasket intact.  Figure 2 shows the ease of getting at the bolts. 

 

With the carrier up on the bench, remove the cotter pin from the pinion nut and discard the cotter pin.  The pinion nut may be very tight.  Clamping the flange across the edges in a vise is a good way of holding the pinion from turning.  That is a ¾” drive socket being used to loosen the nut as shown in Figure 3.

  

 

Once the nut is loose, turn the nut off until it is flush with the top of the pinion.  Leave the nut on to protect the top of the threaded pinion shaft when you use the puller to remove the flange in the next step.  See Figure 4 below.  The flange maybe fairly tight and will require a good two jaw or even better, a three jaw puller.  As the flange is drawn up the shaft, turn the nut up and off as required until you can tap the flange off with a soft hammer.

 

  

With the flange removed, examine the sealing surface for any wear that the felt seal has caused.  If any amount of wear is evident, consider having a good machine shop weld the worn section up and then turn the welded area down to the original diameter.  Set the flange aside; replace the nut back on the pinion so it is flush with the top.  Support the assembly in such a way that the entire pinion gear can be removed from the bottom of the carrier.  The outer cone will be snug on the drive pinion.  Using a decent hammer, 3 pound isn’t too big; tap the pinion gear out of the upper (outer) bearing so the pinion gear can be removed from the assembly. Again, be very watchful for the shims that belong between the upper bearing and the bearing spacer.  The original shims must go back in their original position.  They are used to control the pinion bearing pre-load and are very important!!!!!  Make sure none are stuck to the spacer or the bottom of the outer bearing.  See Figure 5 below.

 

 

By using a long punch on the inner race of the outer bearing, the bearing and seal can be driven out the front of the carrier.  Or, use a pry bar and try to lever the old seal out.  It will be tight and difficult to pry.  Now is the time to wash all the components to check for any problems with them.  Examine bearings, cups and cones.  If the cups show signs of bad wear or if time has broken through the hard cup surface, the bearing should be replaced.  Now is the time to do it!!! 

You should be able to get the seal at any automotive jobber.  The seal is a current item.  This one is a National Seal from Federal-Mogul, # 473446.  The dimensions are 1.687” ID, 2.875” OD and .375” thick as shown on the box in Figure 6. 

 

Before installing the seal, place the clean, lubricated outer bearing cone on its race.  Use grease such as wheel bearing grease and pack the grease into the neoprene lip of the seal.  This helps provide initial seal lubrication and will keep the “garter” spring in place while the seal is being driven in.  Coat the outside of the seal casing with a non-drying gasket sealer/shellac to prevent oil from seeping past the outside of the seal.  To drive the seal into place, use a round piece of pipe; a socket works well, instead of tapping on the seal itself with a hammer.  Tap the seal in evenly and squarely until it is just below the outer surface of the pinion housing.  See Figure 7. 

 

With the seal in place, be sure that the small pinion pre-load shims are on top of the bearing spacer, see Figure 5, lubricate the inner bearing cone and insert the pinion assembly up through the outer bearing, which is already in place.  Coat the splines in the flange lightly with a sealer to prevent leakage and lube the sealing surface on the flange.  With the bottom of the pinion gear on the bench, using a suitable pipe/socket as a driver, tap the pinion flange down against the outer bearing.  Place the flat washer over the pinion threads and then start the nut. You may have to hold the flange in a vise to keep it from turning.  See Figure 8 below.  This nut must be tight.  It is not used to set the pre-load on the bearings, the shims determine the pre-load.  If the pinion becomes very hard to turn as you tighten the flange, you may have lost a shim!!!!!  The pinion should be snug to turn, but not spin free or bind.  It should be snug.  Place a new cotter pin through the castle nut to lock the nut.  If need be, advance the nut to expose a hole.  The shaft is cross-drilled to provide two possibilities.  The assembly is now complete and ready to place back in the differential carrier!!!!!!!

  

 

When replacing the assembly, clean the mating surfaces and be sure you replace the original two gaskets and shim.  See Figure 9 below.  They determine the depth of the pinion to the ring gear an must be correct!!!  Coat the threads on the housing capscrews with sealer and tighten them gradually using a criss-cross pattern.  Replace the drive shaft using your original marks as a guide.  Check the oil level in the differential, top up if necessary.   

 

You are now ready for thousands of miles of drip free motoring.  Not a bad way to put in an afternoon, eh?

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Modern Air Filter

I scratched my head about this for awhile.  The carburetor is an updraft carb with the throat facing the rear, very close to the fuel pump.  When new, air filters were an option and not near as efficient as to-days pleated paper elements. 

I started with an ABS 2" plastic waste pipe 60 ° elbow which I opened up slightly to go over the carb throat.   Two cuts across the elbow allows a clamp to hold the elbow snuggly on the carb.  The other end of the elbow was wrapped with black electrical tape so the flexible piping fit nicely.

The 2" "piping" between the carb and the air filter is made to conduct hot air from a hot stove to the air cleaner on some modern applications.  It is the correct diameter, is flexible yet will not collapse under suction, is light and can be stretched to accommodate various lengths, within reason.

The element itself is a Kralinator LA918 with some extra flexible gasket material on the bottom.

The filter base itself is made using 16 gauge steel bent to a 90° angle as shown in the picture below.  Two small gussets help to keep the angle correct.  Four holes were drilled in the 16 gauge and the firewall to allow the filter to be mounted rigidly to the firewall.    A short length, about 3", of steel tubing was used to connect the piping to the air filter.  A suitable hole was made in the 16 gauge steel and then the steel tubing was welded in place.

The screw assembly that holds the element down consists of a "U" shaped piece over the tubing with a long 1/4" bolt welded on top of it and then cut to the correct length.

I was fortunate in having an old air filter housing from a Harley Davidson golf cart, because I modified the upper housing to use here.  A flat plate on the top of the air filter element would work just as well. 

With everything in place, a few clamps to hold the piping in place and it's done.  I am amazed at the difference in the sound of the engine with the air filter connected.  I can really see why the term air filter and air silencer are inter-changeable!!!!

Forgive the looks of the engine, maybe it will get painted next winter ... <G>

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This site was last updated 11/12/06